Stainless Steel Liquid Daily Chemical Stirring and Emulsifying Tank

Product Introduction:

Under the action of centrifugal force generated by a high-speed, high-rotational-speed rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. Meanwhile, they are subjected to forces such as centrifugal extrusion and impact, which enables dispersion, mixing, and emulsification of the materials. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise, and stable operation. Its feature is that it does not grind the medium during the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one unit. The emulsifying tank is widely used in various industries to mix and emulsify materials, thereby improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifier operates under vacuum conditions, using a high-shear emulsifier to rapidly and uniformly distribute one or more phases into another continuous phase. It leverages the strong kinetic energy from mechanical operation, subjecting materials to hundreds of thousands of hydraulic shearing forces per minute in the narrow gap between the stator and rotor. Through comprehensive effects such as centrifugal extrusion, impact, tearing, and high-frequency circulation, materials are instantly and uniformly dispersed and emulsified, resulting in high-quality products that are bubble-free, fine, and stable.

Product Features:

1》Soft seal between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated electrically, by steam, or through oil-water circulation.

3》The temperature detection device on the kettle body ensures temperature controllability, and the coil in the jacket enables cooling.

4》The inner wall of the kettle body is precision-machined by a large vertical lathe, ensuring that the movable scraper can scrape off materials from the inner wall and bottom of the kettle during rotation.

5》Another set of high-speed dispersers in the kettle subjects various materials to intense shearing, dispersion, and mixing.

6》The stirring paddles and high-speed dispersers in the kettle adopt frequency conversion speed regulation, allowing different rotational speeds to be selected according to different processes and viscosities.

Equipment Parameters:

Composed of a tank body, stirring device, and batch-type high-shear emulsifier. The slow-speed stirrer consists of a middle pitched-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers are installed around the frame stirrer, whose function is to continuously create new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial guide grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure, and then ejecting them at high speed by centrifugal force. Due to the small gap between the impeller and the stator, materials undergo a series of complex physical reactions such as intense shearing, extrusion, mixing, spraying, and high-frequency oscillation during suction and ejection, fully emulsifying the mixed materials. Since the slow-speed stirring operates in the same-direction reverse rotation continuously, it ultimately enables the materials in the entire container to circulate from top to bottom for mixing, dispersion, homogenization, and emulsification.

Application Fields:

Food industry: soy sauce, seasonings, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics industry: lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical industry: detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsion, silicone emulsion, glue solution, catalyst suspension emulsion, penetrants, insecticides, fungicides

Pharmaceutical industry: ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable-based decomposers, preservatives

Beverage industry: fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of materials, and requirements for the final product;

3 For working conditions such as high temperature, high pressure, flammable and explosive, or corrosive, accurate parameters must be provided for model selection and customization;

4 The data in this table may not apply due to technical modifications or customization; the correct parameters shall be subject to the actual product provided.